Worker loses leg at sawmill

• Worker had one leg amputated below the knee and sustained significant injuries to the other

• Major injury rate for sawmilling is over two and a half times that of general manufacturing

• Free guidance is available, developed in collaboration with HSE and the sawmill industry.

  
  

A large wood manufacturer in Shropshire has been fined £160,000 after an employee sustained life-changing injuries when working at their Ellesmere premises.

Robert Stubbs, 37, sustained life-changing injuries when clearing a jammed log on a machine in May 2021. Mr Stubbs climbed onto a stationary conveyor bed and used a metal pole to move a log. The conveyor started to move unexpectedly, dragging his legs across the moving chains and trapping them against a stop plate. Subsequently Mr Stubbs had his right leg amputated below the knee and sustained significant injuries to his left leg.

An investigation by the Health and Safety Executive (HSE) found that E.T.C. Sawmills Limited failed to adequately assess the risks and devise and implement effective measures to prevent access to the dangerous moving parts of the Quad Saw machine or to stop the movement of the dangerous parts before people entered the danger zones. Additionally, the company failed to provide employees with safe systems of work or suitable and sufficient information, instruction, training and supervision to enable safe operation of the machine.

Although standards of health and safety are much improved over recent years, sawmilling remains a high-risk industry with a major injury rate that is over two and a half times that of general manufacturing.

Machinery accidents remain one of the major causes of injury, with lock-out procedures for interrupting mechanised production processes still being a problem area. There is also an average of one fatality every year.

E.T.C. Sawmills Limited, 281 Penarth Road, Cardiff, CF11 8YF, pleaded guilty to breaching section 2(1) of the Health and Safety at Work etc. Act 1974 and was fined £160,000 and ordered to pay costs of £7,395.51 at Kidderminster magistrates court on Tuesday 9 December.

LESH Comments:

This is a tragic accident and really shows the importance a thorough risk assessment, training and lock out procedures. Its critical that risk assessments look at the entire process including cleaning and unblocking machinery, its during these tasks that workers may take unsafe action to get the job done.

PUWER is a key legislation that, if applied correctly inline with the current standards, will help reduce risks such as this. Its absolutely critical that these assessments are done thoroughly by a competent person.

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